Ready-to-Use Refractory Mortar

Ready-to-use refractory mortar is a product that is manufactured in the form of a wet mix and is produced using the finest raw materials with fine grains and a special adhesive.

Insulating bricks have a high absorption rate due to their high porosity. For this reason, the use of conventional two-part mortars for their refractory lining is accompanied by numerous problems.

Characteristics of Ready-to-Use Refractory Mortar

High strength

The formulation of this product is designed to provide high strength during air drying.

Ease of use

This type of mortar is easy to use and can be used to form and shape all joints to the furnace wall.

Diverse applications

The main application of this product is the bonding and repair of insulating bricks in petrochemical furnaces, steel industries, oil refineries, ceramics manufacturing, and more.

High resistance

Due to its special and unique formulation, this product provides both appropriate working time and adequate strength after drying (setting) and curing. It is also suitable for heavy and dense refractory bricks.

Advantages

• Ease of use and applicability
• Ideal plasticity and water retention
• Low shrinkage during drying and firing
• High refractory property
• High bonding strength
• Resistance to chemical attacks and corrosion

Applications

Ready-to-use refractory mortar is mainly used for sealing and bonding in high-temperature furnaces. Some of the most important applications of this product are:

• Bonding of various insulating bricks, heavy bricks, and high-alumina bricks
• Resistance to the penetration of heat and hot gases into the insulation system
• Laboratory and operational kilns in all high-temperature and refractory industries
• Preventing the penetration of slag and molten metal into joints, seams, gaps, etc.

Technical Specifications

The temperature range and different grades of this product are determined in 6 categories based on their chemical composition.

Conclusion

Ready-to-use refractory mortar is an ideal product for bonding and sealing insulating bricks in high-temperature furnaces.

Due to its unique features such as high strength, resistance to heat and chemicals, ease of use, and more, this product can significantly increase the efficiency and useful life of furnaces.